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Our Products

Canadian
How They Work

  • Support: Reinforce arches, cushion heels, and stabilize joints.

  • Alignment: Improve posture and gait by correcting foot mechanics.

  • Protection: Reduce pressure on sensitive areas, especially for people with diabetes or arthritis.

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How They’re Made

  • Scanning: A 3D scan captures the shape of the feet.

  • Design: CAD software is used to model the orthotic based on the scan data.

  • Printing: The design is printed using materials like TPU (Thermoplastic Polyurethane) or PA12-CF (nylon reinforced with carbon fibre), depending on the required flexibility and durability.

  • Post-processing: The device is cleaned, finished, and layered with soft materials for skin contact.​

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Benefits Over Traditional Orthotics

  • Speed: Production time drops from weeks to hours or days.

  • Precision: Dynamic data ensures better biomechanical alignment and comfort.

  • Customization: Tailored to individual anatomy and movement patterns.

  • Sustainability: Less waste and fewer harsh chemicals used in production.

  • Cost-efficiency: Reduces labor and material costs over time.​​

Orthotics 3D Printing
Custom-Made Orthotics

  • Designed using foot scans or molds.

  • Provide precise support based on your gait and foot structure.

  • Used for chronic conditions, injuries, or post-surgical recovery.

  • Can be made as full-shoe inserts or partial supports.

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Functional Orthotics

  • Made from semi-rigid materials like graphite or plastic.

  • Help control abnormal foot motion (e.g., overpronation).

  • Often prescribed for flat feet, shin splints, or knee pain.

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Accommodative Orthotics

  • Soft and cushioned for comfort and pressure relief.

  • Used for diabetic foot ulcers, arthritis, or severe deformities.

  • Focus on protecting sensitive areas rather than correcting motion.

Sports Orthotics

  • Designed for high-impact activities like running or jumping.

  • Provide shock absorption, stability, and injury prevention.

  • Often semi-rigid to balance control and flexibility.

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Dress Orthotics

  • Slim and low-profile to fit into formal or tight-fitting shoes.

  • Offer basic support without compromising style.

  • Great for professionals who stand or walk for long hours.

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Pediatric Orthotics

  • Made for growing feet to correct developmental issues.

  • Often used to treat flat feet, toe walking, or gait abnormalities.

  • Updated regularly as the child grows.

3D Printed Orthotic Shells

Nylon shells

Shell - Nylon 12 with 25%
Carbon Fibre (PA12-CF)

  • Short Profile: Ends near the metatarsal heads, making it ideal for low-profile or dress shoes.

  • No Heel Stabilizer: Without a stabilizer, the heel area remains more flexible, which can improve comfort for users with sensitive heels or fat pad atrophy.

  • Ultra-Thin Construction: Carbon fibre’s high strength-to-weight ratio allows for a slim design that fits easily into most footwear.

Nylon shells

Stabilized Shell  - Nylon 12 with 25% Carbon Fibre (PA12-CF)

  • Controls rearfoot motion: Prevents excessive rolling in (pronation) or out (supination) of the heel.

  • Deep heel cup: Enhances stability by cradling the heel, which improves posture and gait.

  • Reduces strain: Supports the heel during impact, easing stress on the Achilles tendon and plantar fascia.

TPU Shells

Short - Thermoplastic Polyurethane (TPU)

  • Flexible yet durable: TPU offers elastic resilience, allowing the shell to flex with foot movement while resisting deformation.
  • Shock-absorbing: Naturally cushions impact forces, making it ideal for walking or athletic use.
  • ​Various densities: Infill percentage can be adjusted to create a harder or softer orthotic. 
TPU full length

Full Length - Thermoplastic Polyurethane (TPU)

  • Durable TPU shell: Maintains shape and support over time, resisting wear and deformation.

  • Customizable trim lines: Can be modified to fit different shoe styles or foot shapes, including deep heel cups and flanges for added control.

  • Ideal for users who need both biomechanical correction and cushioning across the entire foot.

Nylon kids deep shell

Kids Orthotic - Nylon 12 with 
25% Carbon Fibre (PA12-CF)

  • Anatomical customization: Scanned from the child’s feet. Designed to accommodate rapid growth.

  • Targeted support: Can be designed to support specific joints or correct alignment issues like pronation or toe walking. 

  • Dynamic correction: Some shells are designed to allow controlled movement, promoting muscle engagement rather than immobilization. Encourages proper movement patterns during critical learning phases.

Cobra style

Cobra - Nylon 12 with 
25% Carbon Fibre (PA12-CF)

  • Low-profile design: Minimizes bulk, allowing the orthotic to fit into tight and narrow shoes without compromising support.

  •  Adaptable to heel inclination: The cobra shape accommodates varying heel heights and angles.

  • Heel slippage prevention: Can include pads or sulcus-length extensions to anchor the orthotic securely.

Sandal orthotics

Sandal - Thermoplastic Polyurethane (TPU)

  • Durable TPU shell: Maintains shape and support over time, resisting wear and deformation.

  • Open-Toe Compatibility: Designed to fit within open-toe styles or sandals with removable footbeds.

  • Ideal for those who prefer sandals year-round or during summer.

TPU Lattice style shells

Lattice  - Thermoplastic Polyurethane (TPU)

  • Highly flexible and durable.

  • Excellent shock absorption and energy return.

  • Resistant to fatigue and wear.

  • Composed of repeating patterns of cells, beams, and nodes.

  • Allows for customizable stiffness and elasticity.

  • Reduces weight while maintaining structural integrity.

Cushioning Materials

Nyplex

Nyplex

  • Shock Absorption: Ideal for heel pain, loss of fat pad, or bony heel syndrome due to its ability to cushion impact.

  • Durability & Resilience: Maintains its shape and performance over time, even with daily wear.

  • Washable & Hygienic: Easy to clean and resistant to moisture buildup, making it suitable for active users.

  • Grip & Texture: Offers a textured surface that enhances stability, though it’s typically not used as a top cover due to its grippy nature.

V-Foam

V-Foam

  • Pressure Relief: Conforms to the contours of the foot, reducing localized pressure points—ideal for sensitive feet or diabetic applications.

  • Shock Absorption: Absorbs impact forces during walking or running, easing stress on joints and soft tissues.

  • Comfort & Fit: Offers a personalized feel, especially useful in full-length orthotics or heel cushions.

  • Moisture Resistance: Many V-Foam variants are closed-cell, helping resist moisture and maintain hygiene.

Poron PPT

Poron® / PPT / Polyurethane

  • Exceptional Shock Absorption: PPT cushions impact forces, making it ideal for high-pressure zones like the heel and forefoot.

  • Pressure & Shear Protection: Helps reduce friction and shear forces, which is especially important for diabetic or arthritic feet.

  • Breathable & Moisture-Wicking: Its open-cell structure allows airflow and keeps skin cool and dry.

  • Durability: PPT resists “bottoming out,” maintaining its shape and support over time—even with daily wear.

Spenco

Spenco®/Neoprene + nylon mesh

  • Cushioning & Compression: Offers moderate shock absorption and adapts well to foot contours, reducing pressure points.

  • Water Resistance: Its closed-cell structure repels moisture, making it ideal for sweaty feet or humid environments.

  • Durability: Withstands wear and tear, maintaining its integrity over time.

  • Thermal Insulation: Retains warmth, which can be soothing for arthritic or sensitive feet.

EVA

EVA/Perforated EVA

  • Shock Absorption: Reduces impact forces on joints and soft tissues—ideal for walking, running, or standing long hours.

  • Customizable Densities: Ranges from soft (20–30 Shore A) to firm (up to 70 Shore A), allowing tailored support for different conditions.

  • Lightweight & Flexible: Doesn’t add bulk to footwear and adapts well to foot movement.

  • Moisture-Resistant & Hygienic: Closed-cell structure resists sweat, bacteria, and odor.

Plastazote

Plastazote

  • Self-Molding Fit: It conforms to the foot’s shape using body heat or pressure, creating a personalized fit that evenly distributes weight.

  • Pressure Relief: Reduces friction and shear forces, helping prevent ulcers, blisters, and skin breakdown—especially important for diabetic or neuropathic patients.

  •  Hypoallergenic & Non-Toxic: Latex-free and safe for direct skin contact, even on open wounds.

  •  Moisture & Microbe Resistant: Its closed-cell structure repels water, bacteria, and fungi, keeping orthotics hygienic and odor-free.

Top Covers Materials

Vinyl

Vinyl

  • Durability: Vinyl is tough and long-lasting, ideal for everyday wear.

  • Water Resistance: Repels moisture, which helps maintain hygiene and makes cleaning easy.

  • Smooth Surface: Reduces friction and minimizes irritation.

  • Thin Profile: Sleek fit, great for low-profile shoes.

  • Economical: Cost-effective compared to more specialized materials.

Trinidad

Trinidad (synthetic
leather-like material)

  • Aesthetic Appeal: Offers a polished, professional look, ideal for dress orthotics.
  • Durability: Resistant to wear and tear, making it suitable for long-term use.
  • Smooth Texture: Reduces friction and irritation, especially for sensitive skin.

  • Water-Resistant: Easy to clean and maintain, which helps with hygiene.

  • Thin Profile: Fits well in low-volume footwear without adding bulk.

Ultrahyde

Ultrahyde

  • Leather Substitute: Mimics the look and feel of leather but is made from PVC, making it more affordable and easier to maintain.

  • Soft & Supple: It offers a comfortable surface for the foot, reducing friction and enhancing wearability.

  • Durable & Washable: Resistant to wear and tear, holds up well over time and can be cleaned easily.

  • Stretchable: Its flexibility allows it to conform to different foot shapes and orthotic designs.

Ultrasuede

Ultrasuede

  • Soft & Comfortable: Offers a smooth, suede-like texture.

  • Durable: Resistant to wear and tear, ideal for long-term use.

  • Slip-Resistant: Helps keep the foot stable on the orthotic, reducing unwanted movement.

  • Thin Profile: Doesn’t add bulk, great for fitting into tighter footwear.

  • Easy to Clean: Unlike natural suede, Ultrasuede is washable and maintains its appearance over time.

Vinaire

Vinaire

  • Water-Resistant Surface: Repels moisture, making it ideal for humid environments.

  • Moderate Cushioning: Paired with Poron or similar foams underneath, Vinaire provides decent shock absorption and pressure relief.

  • Easy to Clean: Its smooth surface allows for quick wipe-downs.

  • Durability: Resistant to wear and tear, especially in high-friction areas like the heel and forefoot.

Leather

Leather

  • Breathable: Natural leather allows air circulation, reducing moisture buildup and keeping feet cooler.

  • Low Skin Sensitivity: Generally well-tolerated by most users, making it suitable for sensitive skin.

  • Durable: Holds up well over time, especially in dress orthotics or low-impact use.

  • Aesthetic Appeal: Offers a sleek, professional finish—ideal for formal footwear.

Neolon ETC

Neolon with ETC

  • Moisture Management: ETC’s slick surface wicks sweat away, keeping feet dry and reducing the risk of blisters.

  • Low Friction Surface: ETC reduces shear forces. Perfect for people prone to irritation.

  • Comfortable Cushioning: Neolon offers shock absorption—great for sports or long hours on your feet.

  • Durability & Washability: This combo resists breakdown and can handle regular cleaning.

  • Temperature Regulation: Neolon’s closed-cell structure offers thermal insulation, helping feet stay comfortable.

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